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Leading Hollow Fiber Membrane Spinning Machine and Spinneret Manufacturer - Trustech

Trustech Flat Sheet UF Membrane casting Machine
Trustech Flat Sheet RO Membrane casting Machine
Trustech Flat Sheet TFC RO Membrane casting Machine
Trustech Flat Sheet UF Membrane casting Machine
Trustech Flat Sheet RO Membrane casting Machine
Trustech Flat Sheet TFC RO Membrane casting Machine

Automatic Spinning Machine by Trustech

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Product details of the automatic spinning machine


Product Overview

It has been proved through industrial tests that automatic spinning machine has met design requirements. Because we always adhere to the 'quality first', product quality is fully guaranteed. Customers can greatly benefit from these products served in the industry.


Product Description

Choose Trustech's automatic spinning machine for the following reasons.

Automatic Spinning Machine by Trustech 4  Dope preparation and delivery system:

The core units are the mixing tank and precision delivery pump. Strictly control polymer concentration, additives, temperature, and viscosity of the casting dope to ensure stable rheology.

Automatic Spinning Machine by Trustech 5  Doctor-blade/casting system:This is the core film-forming section. Key equipment includes the doctor blade or extrusion die. Precisely control blade gap height, blade-to-substrate angle, and the tension of the nonwoven substrate.

Automatic Spinning Machine by Trustech 6  Phase inversion and solidification system:Depending on the process, this is either a coagulation bath for NIPS or a cooling zone for TIPS. Strictly control coagulation bath temperature and chemical composition (for NIPS), or the cooling zone temperature gradient and air velocity (for TIPS). These parameters govern phase-separation kinetics and directly determine the membrane’s micro-pore structure, surface pore size, and porosity.

Automatic Spinning Machine by Trustech 7  Post-treatment and winding system:

Mainly includes washing tanks and a winder. Control wash-water purity, temperature, and number of stages to thoroughly remove solvent, and precisely control winding tension and speed to prevent wrinkling or stretching, ensuring flatness and mechanical integrity of the final product.

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Key control parameters 

Core Sections

Parameters

Dope preparation and delivery system

 

Polymer Concentration

16.70 wt% (PVDF/PES in DMAC)

Solvent Purity

≥ 99%

Coating Thickness

50 μm

Blade Gap Accuracy

± 10 μm

Doctor-blade/casting system

 

Effective Coating Length

800 mm

Coating Thickness

50 μm

Phase inversion and solidification system

 

Coagulation Bath Temperature

27 °C

Bath Length

3 m

Conveyor Speed

10 m/min

Rinse Flow (Pure Water)

5 L/min

Drying Temperature

60 °C

Humidity

≤ 30% RH

Post-treatment and winding system

 

Hot-Press Temperature

70 °C

Pressure

0.3 MPa

Winding Tension

0.5 N

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Suitable Materials 

Automatic Spinning Machine by Trustech 10  PVDF (Polyvinylidene Fluoride)

Automatic Spinning Machine by Trustech 11  CA (cellulose acetate)

Automatic Spinning Machine by Trustech 12  PVC (Polyvinyl chloride)

Automatic Spinning Machine by Trustech 13  PES (Polyethersulfone)

Automatic Spinning Machine by Trustech 14  PSF/PSU (Polysulfone)

Automatic Spinning Machine by Trustech 15  PA (Nylon, Polyamide)

Automatic Spinning Machine by Trustech 16  PAN (polyacrylonitrile)

Customer Membrane Examples

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Brief Introduction

Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.

Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th - 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China’s high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.

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FAQ

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What is flat sheet casting process?
Flat sheet membrane spinning typically refers to forming a uniform liquid film of polymer solution on a continuously running substrate such as nonwoven fabric or a rotating drum via casting or doctor-blade coating, followed by phase separation (e.g., NIPS or TIPS) to solidify into a porous separation membrane. This is an efficient, continuous manufacturing method for flat sheet membranes.


Company Information

Shanghai Trustech Technology Development Co., Ltd., which is located in is a comprehensive production-processing integrated company mainly providing Spinning Machine,Hollow Fiber Spinneret,Gear Metering Pump. During the development, our company follows the business philosophy of 'integrity-based, pursuing excellence, developing with innovation', and the enterprise spirit of 'self-improvement, perseverance, and dare to challenge'. Based on that, we establish a good corporate image in the industry, and strive to become the industry leader. Trustech firmly believes that talents are the most important treasure for the company. To lay a solid foundation for our development, we actively gather resources from all parties to form an experienced and dedicated production team with exquisite technology. Trustech always gives priority to customers and services. With a great focus on customers, we strive to meet their needs and provide optimal solutions.
We are committed to guaranteeing the product quality and after-sales service. Welcome to contact us for cooperation!

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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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