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Leading Hollow Fiber Membrane Spinning Machine and Spinneret Manufacturer - Trustech

Trustech NIPS Hollow Fiber Membrane Spinning Machine
Trustech NIPS Hollow Fiber Membrane Spinning System
Trustech NIPS Hollow Fiber Membrane Spinning Equipment
Trustech NIPS Hollow Fiber Membrane Spinning Machine
Trustech NIPS Hollow Fiber Membrane Spinning System
Trustech NIPS Hollow Fiber Membrane Spinning Equipment

Hollow Fiber Membrane Manufacturers by Trustech-1

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Product details of the hollow fiber membrane manufacturers


Product Information

Each hollow fiber membrane manufacturers product from Shanghai Trustech Technology Development Co., Ltd. is the most professional and specific. The perfect product testing facilities and capable technology team ensure the performance of this product. The management system of Shanghai Trustech Technology Development Co., Ltd. has entered the standardization and scientific stage.

Product Overview

A NIPS hollow fiber membrane spinning equipment mainly includes four core sections: dope preparation, metering and extrusion, coagulation and forming, and post treatment and take up system. The hollow fiber emmbrane spinning machine performance and stability determine the quality and properties of the hollow fiber membrane. Leveraging 11 years of experience and R&D, Trustech has upgraded the SteadyiCore Ultra 2.0 Heating System, TitanMix Pro 4.0 Mixing System, PrimeGlider Pro 3.0 Automatic Pay-off, SmartCoil Elite 3.0 Automatic Winding, and StoutDrive 2.0 motor drive setup.

These Trustech technologies precisely control temperature, improve mixing uniformity and save time, automate take-up to reduce labor, and ensure constant speed pay-off to improve quality,thereby enhancing hollow fiber membrane spinning system stability and reliability, reducing setup time and production downtime, and increasing overall spinning efficiency by 11.4% compared with pre-upgrade levels.

Trustech NIPS Hollow Fiber Membrane Spinning Machi
Trustech NIPS Hollow Fiber Membrane Spinning Machi

Core sections of a NIPS production line NIPS

Hollow Fiber Membrane Manufacturers by Trustech-1 5
Dope preparation system
Control parameters: dissolution temperature, stirring speed, deaeration time, and vacuum level. Ensure a homogeneous, bubble-free dope to avoid internal fiber defects.
Hollow Fiber Membrane Manufacturers by Trustech-1 6
Metering and extrusion system
Control parameters: metering pump flow accuracy, spinneret orifice size and temperature, bore fluid flow rate and pressure. The spinneret orifice directly affects fiber diameter; bore fluid flow must be matched to the dope to prevent fiber collapse.
Hollow Fiber Membrane Manufacturers by Trustech-1 7
Coagulation and forming system
Control parameters: coagulation bath temperature, composition, and liquid level; washing temperature and time to avoid fiber shrinkage. Washing must thoroughly remove residual solvent to prevent membrane performance degradation.
Trustech hollow membrane spinneret
Post treatment and take-up system
Control parameters: draw ratio, drying temperature and time, winding tension. The draw ratio should be controlled at 1.5-3× to enhance mechanical properties; drying temperature should be tailored to the material to avoid embrittlement from overdrying.

Key control parameters 

Core Sections Parameters
Dope Preparation System
Temperature 60°C (constant stirring for 6 hours)
Material Ratios PVDF 19.5%: NMP 65%:  PEG 13.5%;
Deaeration Time Stand for 10 hours  (to ensure no bubble defects)
Metering And Extrusion System
Metering Pump Accuracy ±0.5%
Nitrogen Pressure 0.35 MPa
Spinneret Orifice Diameter 1.2/0.8 mm
Spinning Speed 21 m/min
Coagulation And Forming System
Air Gap Length 14cm
Coagulation Bath Temperature 26°C
Coagulant Composition Water / Ethanol
Dual-diffusion Time Controlled by adjusting speed
Post-treatment and Take-up System
Washing Requirement Residual Solvent < 0.1%
Drying Method Hot Air at 62 °C
Draw Ratio 1.2× (increases tensile strength to >0.4 MPa)
Winding Speed 18 m/min
Trustech NIPS Hollow Fiber Membrane Spinning Machi (2)

Brief Introduction 

Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.

Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th - 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China's high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.

Suitable Materials

PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)

1-1-wet-spinning-spinneret_05
Conventional design
1-1-wet-spinning-spinneret_06
FCT design

Customer Membrane Examples

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Hollow Fiber Membrane Manufacturers by Trustech-1 12
COOPERATIONACHIEVEMENTS
Things we have accomplished
Trustech hollow fiber mambrane spinneret (2)
Trustech hollow fiber mambrane spinneret (2)

FAQ

1
What is the Non-solvent Induced Phase Separation method?
Non-solvent induced phase separation (NIPS) is a process in which a polymer is dissolved in a solvent to form a homogeneous solution. An extracting agent that is more miscible with the solvent is then added to extract the solvent, forming a two-phase structure where the polymer is the continuous phase and the solvent is the dispersed phase. The solvent is subsequently removed to obtain a new polymer with a specific pore structure.


Company Advantage

• To ensure fast and timely customer service, our company has built a perfect after-sales service system.
• After years of development and accumulation, Trustech has grown into a leader in the industry.
• Trustech's products are sold to many central cities in China. They are also exported to North America, Europe, Australia, and Southeast Asia.
• Trustech has a great geographical location with quite a few railways and highways nearby, which provides convenience for transportation.
If you are interested in our products, please contact us. We are dedicated to providing you with excellent and the most professional services.

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