Product details of the hollow fiber membrane spinning machine
Product Overview
Each raw material of Trustech hollow fiber membrane spinning machine is carefully selected. The system performs a basic quality evaluation for this product at every production stage. The hollow fiber membrane spinning machine developed and produced by our company can be widely used in various industries and professional fields. This product is well-known in the industry for its huge economic results.
Product Description
In the production process of hollow fiber membrane spinning machine, we carefully polish the details, so as to strive for perfect quality.
Core sections of a NIPS production line NIPS
Dope preparation system
Control parameters: dissolution temperature, stirring speed, deaeration time, and vacuum level. Ensure a homogeneous, bubble-free dope to avoid internal fiber defects.
Metering and extrusion systemControl parameters: metering pump flow accuracy, spinneret orifice size and temperature, bore fluid flow rate and pressure. The spinneret orifice directly affects fiber diameter; bore fluid flow must be matched to the dope to prevent fiber collapse.
Coagulation and forming systemControl parameters: coagulation bath temperature, composition, and liquid level; washing temperature and time to avoid fiber shrinkage. Washing must thoroughly remove residual solvent to prevent membrane performance degradation.
Post treatment and take-up system
Control parameters: draw ratio, drying temperature and time, winding tension. The draw ratio should be controlled at 1.5–3× to enhance mechanical properties;drying temperature should be tailored to the material to avoid embrittlement from overdrying.
Key control parameters
|
Core Sections |
Parameters |
|
Dope Preparation System |
|
|
Temperature |
65°C(constant stirring for 6 hours) |
|
Material Ratios |
PVDF 16.7%: NMP 68.9%: PEG 13.3%; |
|
Deaeration Time |
Stand for 8 hours (to ensure no bubble defects) |
|
Metering And Extrusion System |
|
|
Metering Pump Accuracy |
±0.5% |
|
Nitrogen Pressure |
0.30 MPa |
|
Spinneret Orifice Diameter |
1.3/0.6 mm |
|
Spinning Speed |
22 m/min |
|
Coagulation And Forming System |
|
|
Air Gap Length |
15cm |
|
Coagulation Bath Temperature |
26°C |
|
Coagulant Composition |
Water |
|
Dual-diffusion Time |
Controlled by adjusting speed |
|
Post-treatment and Take-up System |
|
|
Washing Requirement |
Residual Solvent < 0.1% |
|
Drying Method |
Hot Air at 67 °C |
|
Draw Ratio |
1.2× (increases tensile strength to >0.4 MPa) |
|
Winding Speed |
19 m/min |
Suitable Materials
PVDF (Polyvinylidene Fluoride)
CA (cellulose acetate)
PVC (Polyvinyl chloride)
PES (Polyethersulfone)
PSF/PSU (Polysulfone)
PA (Nylon, Polyamide)
PAN (polyacrylonitrile)
Customer Membrane Examples
Brief Introduction
Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.
Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th - 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China’s high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.
FAQ
Company Introduction
Shanghai Trustech Technology Development Co., Ltd. is a company located in We guarantee our product quality. Nowadays, our company has spread the business range and service network to all parts of the country. We provide timely, total and professional service for the vast number of customers. We are looking forward to developing a better future with you.
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