Core sections of flat sheet membrane casting machine
The core units are the mixing tank and precision delivery pump. Strictly control polymer concentration, additives, temperature, and viscosity of the casting dope to ensure stable rheology.
Mainly includes washing tanks and a winder. Control wash-water purity, temperature, and number of stages to thoroughly remove solvent, and precisely control winding tension and speed to prevent wrinkling or stretching, ensuring flatness and mechanical integrity of the final product.
Key control parameters
|
Core Sections |
Parameters |
|
Dope preparation and delivery system |
|
|
Polymer Concentration |
16.70 wt% (PVDF/PES in DMAC) |
|
Solvent Purity |
≥ 99% |
|
Coating Thickness |
50 μm |
|
Blade Gap Accuracy |
± 10 μm |
|
Doctor-blade/casting system |
|
|
Effective Coating Length |
800 mm |
|
Coating Thickness |
50 μm |
|
Phase inversion and solidification system |
|
|
Coagulation Bath Temperature |
27 °C |
|
Bath Length |
3 m |
|
Conveyor Speed |
5 m/min |
|
Rinse Flow (Pure Water) |
5 L/min |
|
Drying Temperature |
80 °C |
|
Humidity |
≤ 30% RH |
|
Post-treatment and winding system |
|
|
Hot-Press Temperature |
70 °C |
|
Pressure |
0.3 MPa |
|
Winding Tension |
0.5 N |
Suitable Materials
Customer Membrane Examples
Brief Introduction
Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.
Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th － 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China’s high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.
FAQ
Company Advantages
· The shapes of membrane casting machine can be customized according to requirements from customers.
· Each product meets the quality standards through strict quality test.
· As long as other outer packing request from our customers is reasonable, Shanghai Trustech Technology Development Co., Ltd. will be willing to have a try.
Company Features
· After years of experience in manufacturing and developing of membrane casting machine, now Shanghai Trustech Technology Development Co., Ltd. is playing a more and more important role in this field.
· We are equipped with a team of skillful workers and strong technical force who have abundant experience in the membrane casting machine field. It is such people that make us have the confidence to come up with different creative production solution for customers.
· You can obtain our membrane casting machine and receive the satisfactory services from us. Welcome to visit our factory!
Application of the Product
The membrane casting machine developed and produced by our company can be widely used in various industries and professional fields.
Trustech has an excellent team consisting of R&D, production, operation and management. According to actual needs of different customers, we could provide customers with practical solutions.
About Trustech