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Leading Hollow Fiber Membrane Spinning Machine and Spinneret Manufacturer - Trustech

Trustech Flat Sheet TFC RO Membrane Casting System
Flat Sheet RO Membrane Casting Machine
Flat Sheet TFC  Membrane Casting Equipment
Trustech Flat Sheet TFC RO Membrane Casting System
Flat Sheet RO Membrane Casting Machine
Flat Sheet TFC  Membrane Casting Equipment

Membrane Casting Machine by Trustech

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Product details of the membrane casting machine


Product Overview

All materials Trustech membrane casting machine uses have to go through strict quality and performance testings. The multiple functions for membrane casting machine is highly recognized by our customers. This offered product is suitable to use in many fields.


Product Description

The membrane casting machine produced by Trustech are of superior quality, and the specific details are as follows.

Product Overview

Leveraging 11 years of experience and R&D, Trustech has upgraded the SteadyiCore Ultra 2.0 Heating System, TitanMix Pro 4.0 Mixing System and StoutDrive 2.0 motor drive setup. These Trustech technologies precisely control temperature and heat transfer uniformity, thereby enhancing flat sheet membrane spinning machine  stability and reliability, reducing setup time and production downtime, and increasing overall spinning efficiency by 4.7% compared with pre-upgrade levels.

Trustech Flat Sheet Membrane Casting System 02
Trustech Flat Sheet Membrane Casting System 02
Membrane Casting Machine by Trustech 5
Dope preparation and delivery system
The core units are the mixing tank and precision delivery pump. Strictly control polymer concentration, additives, temperature, and viscosity of the casting dope to ensure stable rheology.
Membrane Casting Machine by Trustech 6
Doctor-blade/casting system
This is the core film-forming section. Key equipment includes the doctor blade or extrusion die. Precisely control blade gap height, blade-to-substrate angle, and the tension of the nonwoven substrate.
Membrane Casting Machine by Trustech 7
Phase inversion and solidification system
Depending on the process, this is either a coagulation bath for NIPS or a cooling zone for TIPS. Strictly control coagulation bath temperature and chemical composition (for NIPS), or the cooling zone temperature gradient and air velocity (for TIPS). These parameters govern phase-separation kinetics and directly determine the membrane's micro-pore structure, surface pore size, and porosity.
Trustech hollow membrane spinneret
Post-treatment and winding system
Mainly includes washing tanks and a winder. Control wash-water purity, temperature, and number of stages to thoroughly remove solvent, and precisely control winding tension and speed to prevent wrinkling or stretching, ensuring flatness and mechanical integrity of the final product.

Key control parameters 

Core Sections Parameters
Dope preparation and delivery system
Polymer Concentration 14.70 wt% (PVDF/PES in DMAC)
Solvent Purity ≥ 99%
Coating Thickness 50 μm
Blade Gap Accuracy ± 10 μm
Doctor-blade/casting system  
Effective Coating Length 800 mm
Coating Thickness 50 μm
Phase inversion and solidification system
Coagulation Bath Temperature 27 °C
Bath Length 5 m
Conveyor Speed 7 m/min
Rinse Flow (Pure Water) 6 L/min
Drying Temperature 73 °C
Humidity ≤ 30% RH
Post-treatment and winding system
Hot-Press Temperature 70 °C
Pressure 0.3 MPa
Winding Tension 0.3 N
Trustech Flat Sheet Membrane Casting System 01

Brief Introduction

Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.

Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th - 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China's high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.

Suitable Materials

PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)

1-1-wet-spinning-spinneret_05
Conventional design
1-1-wet-spinning-spinneret_06
FCT design

Customer Membrane Examples

Read More Cases
Membrane Casting Machine by Trustech 12
COOPERATIONACHIEVEMENTS
Things we have accomplished
Trustech hollow fiber mambrane spinneret (2)
Trustech hollow fiber mambrane spinneret (2)

FAQ

1
What is flat sheet casting process?
Flat sheet membrane spinning typically refers to forming a uniform liquid film of polymer solution on a continuously running substrate such as nonwoven fabric or a rotating drum via casting or doctor-blade coating, followed by phase separation (e.g., NIPS or TIPS) to solidify into a porous separation membrane. This is an efficient, continuous manufacturing method for flat sheet membranes.


Company Advantages

Shanghai Trustech Technology Development Co., Ltd. is a professional company in We are working hard to produce Spinning Machine,Hollow Fiber Spinneret,Gear Metering Pump. Based on the tenet of 'quality first, service first', our company is committed to serving customers. We pay attention to the quality management through treating every aspect of product manufacture seriously. And we are making efforts to provide all kinds of products of the best quality for customers. Our company has a professional R&D team and a high-quality production team, and they are the strong backing for our development. Our team members are experienced and innovative, for they are engaged in production for many years. We always focus on meeting customers' needs and we are dedicated to providing customers with comprehensive and excellent solutions.
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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