Company Advantages
· Trustech spinneret for fiber spinning is expert-crafted in a broad range of styles and finishes to handle today's toughest demands.
· Stable performance, long storage life and reliable quality.
· The product can be widely applied to different fields.
Core structure and working mechanism
Core features of the FCT 5th generation MBR spinneret plate
Its features center on three core principles: maintenance convenience, precision design, and production scalability.
Maintenance convenience: split architecture and quick disassembly
This is the most intuitive breakthrough of FCT technology, directly tackling the time and labor intensive maintenance of traditional spinnerets.
Precision design: monolithic spinneret core and ultra high accuracy
While enhancing maintainability, it pursues extreme precision in key components.
Production scalability: multi-hole expansion and outstanding reliability
The design strongly supports large scale industrial production.
Trustech Spinneret Key Design Elements Trustech
These parameters are fundamental to spinneret design and directly determine the membrane's final performance:
|
Parameter |
Description |
Influence on membrane performance |
| Flow channel (R) | The runner for transporting, buffering, and distributing the dope and bore fluids. | Different structures should be optimized according to material properties, viscosity, spinneret orifice size, and hole quantities to achieve optimal spinning performance. |
| Annular gap width (d) | The gap (thickness) of the dope flow channel. | It primarily determines the hollow fiber wall thickness. Narrower gaps yield thinner walls and lower mass-transfer resistance, but may reduce mechanical strength. |
| Bore tube outer diameter (d₁) | The outer diameter of the central tube forming the inner wall of the annular gap. | Together with the outer sleeve inner diameter, it defines the annular gap width. |
| Outer sleeve inner diameter (d₂) | The inner diameter of the spinneret outer sleeve forming the outer wall of the annular gap. | Together with the bore tube outer diameter, it defines the annular gap width and the fiber outer diameter. |
| Central tube inner diameter (d₃) | The diameter of the bore fluid channel. | It primarily determines the fiber inner diameter. The inner diameter affects membrane module packing density and the pressure drop of fluid inside the fiber. |
| Length-to-gap ratio (L/d) | The ratio of the flow channel length (L) to the annular gap width (d). | It affects spinning stability. Designing an appropriate L/d according to material properties and process conditions helps stabilize flow and eliminate entry effects, resulting in more uniform extruded fibers membrane. |
| Concentricity | The coaxial alignment among the dope layer inner diameter at the spinneret outlet and the bore tube inner and outer diameters. | It affects wall-thickness uniformity and bubble point pressure. |
| Extrusion face geometry | The foremost geometry of the spinneret, such as flat or micro-tapered. | It influences draw-down and deformation after extrusion, especially important for the air-gap segment in dry-wet spinning. |
The Advantages of Trustech FCT Generation 5th Spinneret Trustech
The spinneret design covers a wide dope viscosity range, offers strong versatility, high spinning stability, and effectively reduces issues such as filament breaks.
Product Parameters
| Brand | Trustech | Application | Braided tube |
| Material | SUS304, SUS630, SUS316L | Holes/Pack | 1-8 |
| Dope inlet Thread | G1/8, BSP1/8,NPT1/8 | Minimum membrane OD | 1.0mm-1.2mm |
| Bore liquid inlet thread | G1/8, BSP1/8,NPT1/8 | Customize thread | Yes |
| Precision | ±0.002mm | Concentricity | 0.003mm |
| Design | FCT design | Connections | Standard |
| Viscosity application | 1000-300000cp | Roughness | Ra 0.8 |
| Solvent | DMAC, DMF, NMP | Temperature | 60℃ |
Common Specifications
| No. | General Specification | Application | Design Type | Type |
| 1 | 2.3/1.5/1.0 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 2 | 2.3/1.5/1.2 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 3 | 2.7/1.5/1.2 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 4 | 2.2/1.7/1.4 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 5 | 2.7/2.2/1.9 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 6 | 2.8/2.0/1.5 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 7 | 2.8/2.2/1.9 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 8 | 2.8/2.3/2.0 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 9 | 2.9/1.4/1.1 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 10 | 2.9/1.8/1.5 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 11 | 2.9/1.9/1.6 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 12 | 3.0/2.3/1.9 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 13 | 3.0/2.3/2.0 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 14 | 3.1/2.8/2.5 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 15 | 3.2/2.2/1.8 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 16 | 3.4/1.7/1.4 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 17 | 3.4/2.2/1.8 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 18 | 3.7/1.9/1.6 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 19 | 3.8/2.2/1.9 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 20 | 3.8/2.3/2.0 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 21 | 3.8/2.3/2.0 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 22 | 4.0/2.5/2.1 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
| 24 | 4.0/3.0/2.5 | Braided tube | FCT design | Single-aperture/ Multi-aperture |
Suitable Materials
PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)
FCT Design
We can offer FCT designs that allow the spinneret core to be removed, replacing conventional designs where each spinneret hole cannot be independently replaced or disassembled. If one hole has a quality issue, the entire spinneret traditionally needs repair or scrapping. Our FCT spinnerets are independently designed so each hole can be individually replaced if needed. The FCT 6th-generation spinneret enables independent on/off control of the dope feed for each spinneret core, and the 8th-generation FCT spinneret cores can be changed online within a few minute down to 50 seconds when problems occur,to ensure continuous production without downtime.
Customer Membrane Examples
FAQ
Company Features
· Shanghai Trustech Technology Development Co., Ltd. is devoted to the production of spinneret for fiber spinning since its beginning.
· Shanghai Trustech Technology Development Co., Ltd. has rich technological strength and leading craft of manufacturing.
· Trustech always bears in mind the concept of integrity management. Inquire now!
Product Details
Trustech's spinneret for fiber spinning is of exquisite workmanship, which is reflected in the details.
Product Comparison
Compared with similar products, our company's spinneret for fiber spinning has the following outstanding features.
Enterprise Advantages
Trustech's talents are high in quality and rich in industry experience. They are the solid foundation for long-term development.
Our company has a professional customer service center for customers' orders, complaints, consultation and other services.
Trustech is committed to becoming a well-known enterprise in China. Besides, we try our best to fulfil the mission of 'making all employees happy in both material and spiritual matters while providing healthy and high-quality products for consumers'.
Trustech was established in Through years of experience, our company's business scale has been continuously expanded and our comprehensive strength has been enhanced. Based on that, we enjoy a good reputation in the industry.
Our business scope is centered on the city, and it has expanded into many central cities across the country in a diamond shape. It has opened up the international market with a diversified chain marketing perspective. At present, our products share has been increased rapidly in the international market.
About Trustech