Core sections of flat sheet membrane casting machine
The core units are the mixing tank and precision delivery pump. Strictly control polymer concentration, additives, temperature, and viscosity of the casting dope to ensure stable rheology.
Mainly includes washing tanks and a winder. Control wash-water purity, temperature, and number of stages to thoroughly remove solvent, and precisely control winding tension and speed to prevent wrinkling or stretching, ensuring flatness and mechanical integrity of the final product.
Key control parameters
|
Core Sections |
Parameters |
|
Dope preparation and delivery system |
|
|
Polymer Concentration |
16.70 wt% (PVDF/PES in DMAC) |
|
Solvent Purity |
≥ 99% |
|
Coating Thickness |
50 μm |
|
Blade Gap Accuracy |
± 10 μm |
|
Doctor-blade/casting system |
|
|
Effective Coating Length |
800 mm |
|
Coating Thickness |
50 μm |
|
Phase inversion and solidification system |
|
|
Coagulation Bath Temperature |
27 °C |
|
Bath Length |
3 m |
|
Conveyor Speed |
10 m/min |
|
Rinse Flow (Pure Water) |
5 L/min |
|
Drying Temperature |
60 °C |
|
Humidity |
≤ 30% RH |
|
Post-treatment and winding system |
|
|
Hot-Press Temperature |
70 °C |
|
Pressure |
0.3 MPa |
|
Winding Tension |
0.5 N |
Suitable Materials
Customer Membrane Examples
Brief Introduction
Trustech is a leading company that specializes in the research, development, and manufacturing of hollow fiber membrane spinning machines and spinning spinnerets. These spinning machines and spinning spinnerets have extensive applications across various industries including water purification, gas separation, hemodialysis, ECMO (Extracorporeal Membrane Oxygenation), food and beverage processing, biotechnology, and chemical engineering, among others.
Trustech is not only at the forefront of hollow fiber membrane spinnerets which develop FCT 5th － 8th generation technology, but also leading hollow fiber membrane spinning machine and flat sheet membrane casting system. Backed by outstanding R&D and quality, Trustech holds China’s high-end market, upgraded spinning systems to enhance precision and stability, and engineered key subsystems including the SteadyiCore Ultra 2.0 Heating system,TitanMix Pro 4.0 Mixing system, PrimeGlider Pro 3.0 Automatic pay-off, SmartCoil Elite 3.0 Automatic winding and StoutDrive 2.0 motor drive setup. These advances of spinning machine and spinneret improved spinning system stability, reduced commissioning and production downtime, and increased overall spinning efficiency by 11.4% compared with before the improvements.
FAQ
Company Advantages
· Trustech types of spinning machines is manufactured using high quality materials procured from the most authentic vendors of the market.
· The product is accredited to several recognized standards, such as ISO quality standard.
· Through an arduous efforts of all the staffs, Trustech has become a scaled and specialized types of spinning machines company.
Company Features
· With the technological advantages, Shanghai Trustech Technology Development Co., Ltd. has experienced rapid development in the types of spinning machines market.
· Advanced equipment of Shanghai Trustech Technology Development Co., Ltd. guarantees the company's continuous and stable supply capability of types of spinning machines.
· We are committed to achieving sustainable business and environment development. Under this target, we will seek feasible approaches to effectively utilize energy resources to reduce resource wastes.
Application of the Product
Our types of spinning machines can be used in multiple scenarios.
With a focus on customers' potential needs, Trustech provides customers with one-stop solutions.
About Trustech