Company Advantages
· The materials Trustech wet spinneret uses are sourced from reliable suppliers.
· We further consolidate its quality by using advanced technology.
· Shanghai Trustech Technology Development Co., Ltd. has improved customer friendly degrees and enhanced brand reputation over the years.
Main structure and mechanism
Split design: decouples the spin core from the flow channel plate; no locating pins; quick removal and installation like screwing in a bolt.
Monolithic high precision spin core: one-pass machining of critical geometries of spinneret; machining accuracy up to 0.002 mm and concentricity of 0.003 mm; bore needle resists runout and is less prone to damage.
Iso-pressure distribution and flow straightening: multi-stage damping chambers with equal resistance distribution reduce pulsation and inter hole flow deviation, ensuring a consistent annular gap shear field.
Optimized orifice: micro-cone + cylindrical hybrid outlet with chamfers and mirror polishing to minimize shear discontinuities and filament hang up, supporting a wide process phase inversion window.
Multi-hole modularity: supports expansion to 8/12/16/20/32 holes;
symmetric layout and optimized thermal paths reduce the impact of thermal
drift and assembly stress on uniformity.
Trustech Spinneret Key Design Elements Trustech
These parameters are fundamental to spinneret design and directly determine the membrane’s final performance:
| Parameter | Description | Influence on membrane performance |
| Flow channel (R) | The runner for transporting, buffering, and distributing the dope and bore fluids. | Different structures should be optimized according to material properties, viscosity, spinneret orifice size, and hole quantities to achieve optimal spinning performance. |
| Annular gap width (d) | The gap (thickness) of the dope flow channel. | It primarily determines the hollow fiber wall thickness. Narrower gaps yield thinner walls and lower mass-transfer resistance, but may reduce mechanical strength. |
| Bore tube outer diameter (d₁) | The outer diameter of the central tube forming the inner wall of the annular gap. | Together with the outer sleeve inner diameter, it defines the annular gap width. |
| Outer sleeve inner diameter (d₂) | The inner diameter of the spinneret outer sleeve forming the outer wall of the annular gap. | Together with the bore tube outer diameter, it defines the annular gap width and the fiber outer diameter. |
| Central tube inner diameter (d₃) | The diameter of the bore fluid channel. | It primarily determines the fiber inner diameter. The inner diameter affects membrane module packing density and the pressure drop of fluid inside the fiber. |
| Length-to-gap ratio (L/d) | The ratio of the flow channel length (L) to the annular gap width (d). | It affects spinning stability. Designing an appropriate L/d according to material properties and process conditions helps stabilize flow and eliminate entry effects, resulting in more uniform extruded fibers membrane. |
| Concentricity | The coaxial alignment among the dope layer inner diameter at the spinneret outlet and the bore tube inner and outer diameters. | It affects wall-thickness uniformity and bubble point pressure. |
| Extrusion face geometry | The foremost geometry of the spinneret, such as flat or micro-tapered. | It influences draw-down and deformation after extrusion, especially important for the air-gap segment in dry-wet spinning. |
The Advantages of Trustech FCT Spinneret
The spinneret design covers a wide dope viscosity range, offers strong versatility, high spinning stability, and effectively reduces issues such as filament breaks.
Modular Design with Separate Spinneret Core and Flow Channel Plate:
No positioning pins needed, making assembly and disassembly as simple as using a screw.
Integrated Spinneret Core:High precision and good concentricity.
Robust Needle Design:The Bore liquid needle is not easily damaged.
Easy Cleaning and Maintenance:User-friendly cleaning and maintenance ,friendly for non-professional operators
High Reliability:Stable and consistent performance.
Extended Service Life:
Longer operational lifespan.
Product Parameters
| Brand | Trustech | Application | NIPS |
| Material | SUS304,SUS630,SUS316L | Holes/Pack | 1-32 |
| Dope inlet Thread | G1/8, BSP1/8,NPT1/8 | Minimum membrane OD | 0.20mm |
| Bore liquid inlet thread | G1/8, BSP1/8,NPT1/8 | Customize thread | Yes |
| Precision | ±0.002mm | Concentricity | 0.003mm |
| Design | FCT design | Connections | Standard |
| Viscosity application | 1000-300000cp | Roughness | Ra0.2-0.8 |
| Solvent | DMAC, DMF, NMP | Temperature | 150℃ |
Common Specifications
|
No. |
General Specification |
Application |
Design Type |
Type |
|
1 |
0.35/0.19/0.13 |
NIPS |
FCT design |
Single-aperture/ Multi-aperture |
|
2 |
0.40/0.19/0.13 |
NIPS |
FCT design |
Single-aperture/ Multi-aperture |
|
3 |
0.5/0.28/0.15 |
NIPS |
FCT design |
Single-aperture/ Multi-aperture |
|
4 |
0.6/0.4/0.2 |
NIPS |
FCT design |
Single-aperture/ Multi-aperture |
|
5 |
0.8/0.4/0.2 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
6 |
1.3/0.7/0.4 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
7 |
1.4/0.8/0.6 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
8 |
1.5/0.9/0.6 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
9 |
1.6/1.0/0.6 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
10 |
1.8/1.1/0.5 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
11 |
1.9/1.2/0.6 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
12 |
2.0/1.0/0.7 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
13 |
3.1/1.8/1.5 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
14 |
3.1/1.8/1.5 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
15 |
3.2/2.2/1.8 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
16 |
3.3/1.1/0.9 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
|
17 |
3.4/2.4/2.0 |
NIPS |
Conventional design/ FCT design |
Single-aperture/ Multi-aperture |
Suitable Materials
PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)
FCT Design FCT
We can offer FCT designs that allow the spinneret core to be removed, replacing conventional designs where each spinneret hole cannot be independently replaced or disassembled. If one hole has a quality issue, the entire spinneret traditionally needs repair or scrapping. Our FCT spinnerets are independently designed so each hole can be individually replaced if needed. The FCT 6th-generation spinneret enables independent on/off control of the dope feed for each spinneret core, and the 8th-generation FCT spinneret cores can be changed online within a few minute down to 50 seconds when problems occur,to ensure continuous production without downtime.
Customer Membrane Examples
FAQ
Company Features
· Relying on capability in manufacturing wet spinneret, Shanghai Trustech Technology Development Co., Ltd. has transcended most other manufacturers in the domestic market.
· We have established a clear production management system. Every production processes including raw materials sourcing and product quality inspection should adhere to this system. This will enable us to provide products that are of high quality and right quantity, as well as timely delivery time. The quality control (QC) team contributes a lot in increasing our company's profits. They have a strong sense of responsibility in checking nearly every piece of the product, not letting any unqualified products go. It is their responsibility that attracts more customers to cooperate with us. Our products including wet spinneret are flourishing in the overseas markets. We have invested more in R&D, creating more targeted products for different countries. Now, we are winning more overseas market share.
· Our business principles: an unwavering commitment to quality and excellence — delivering exceptional products, services, and experiences to customers around the world.
Enterprise Advantages
Trustech has quality R&D personnel and advanced production equipment to ensure high quality of products.
Our company always keeps in mind the service principle of 'the needs of customers can not be ignored'. We develop sincere exchanges and communication with customers, and offer them comprehensive services in accordance with their actual demands.
Our company persists in the concept of 'faithful management, continuous improvement', and the tenet of 'quality oriented, customer first'. Based on this, we seek to provide customers with all-round quality services while achieving considerable development. We look forward to working with all new and old customers to create brilliant future.
Since the establishment in our company has continuously optimized the operation and management and we also enhanced our brand awareness. As a modern enterprise, we have strong core competitiveness and high brand awareness depending on resources and technological advantages.
In addition to being sold to many cities in China, our products are also exported to Southeast Asia, Africa and other foreign countries, and are highly praised by local consumers.
About Trustech