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Leading Hollow Fiber Membrane Spinning Machine and Spinneret Manufacturer - Trustech

Trustech Dual Layer Spinning Spinneret
Trustech NIPS Hollow Fiber Membrane Spinning Spinneret 8 holes
Trustech Dual Layer Spinning Spinneret
Trustech NIPS Hollow Fiber Membrane Spinning Spinneret 8 holes

Wet Spinning by Trustech

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Product details of the wet spinning


Quick Detail

The materials of Trustech wet spinning are good quality and its design is appealing. A quality circle has been organized to detect and solve any quality issues during the production, effectively guaranteeing the quality of the product. Specialized in R&D and production of wet spinning, Shanghai Trustech Technology Development Co., Ltd. has overwhelming advantages to be reliable supplier.


Product Description

Trustech guarantees Spinning Machine,Hollow Fiber Spinneret,Gear Metering Pump to be high-quality by carrying out highly standardized production. Compared with other products in the same category, it has the following advantages.

Typical application scenarios

Wet Spinning by Trustech 3 Membrane formation for separation, commonly referred to as co-extruded composite membrane or cast film spinnerets.

Wet Spinning by Trustech 4 Hollow fiber membranes, flat sheet membranes, nanofiltration/ RO precursor membranes, and systems such as cellulose acetate, polysulfone, and PVDF.

Wet Spinning by Trustech 5 Two or multi-layer co-extrusion to create a skin /selective layer, functional layers, and a support layer.

00Trustech hollow fiber spinneret 16hole spinning  (2)
00Trustech hollow fiber spinneret 16hole spinning (2)
Trustech hollow fiber spinneret
Trustech hollow fiber spinneret

Trustech Spinneret Key Design Elements Trustech

These parameters are fundamental to spinneret design and directly determine the membrane's final performance

Parameter

Description

Influence on membrane performance

Flow channel (R) The runner for transporting, buffering, and distributing the dope and bore fluids. Different structures should be optimized according to material properties, viscosity, spinneret orifice size, and hole quantities to achieve optimal spinning performance.
Annular gap width (d) The gap (thickness) of the dope flow channel. It primarily determines the hollow fiber wall thickness. Narrower gaps yield thinner walls and lower mass-transfer resistance, but may reduce mechanical strength.
Bore tube outer diameter (d₁) The outer diameter of the central tube forming the inner wall of the annular gap. Together with the outer sleeve inner diameter, it defines the annular gap width.
Outer sleeve inner diameter (d₂) The inner diameter of the spinneret outer sleeve forming the outer wall of the annular gap. Together with the bore tube outer diameter, it defines the annular gap width and the fiber outer diameter.
Central tube inner diameter (d₃) The diameter of the bore fluid channel. It primarily determines the fiber inner diameter. The inner diameter affects membrane module packing density and the pressure drop of fluid inside the fiber.
Length-to-gap ratio (L/d) The ratio of the flow channel length (L) to the annular gap width (d). It affects spinning stability. Designing an appropriate L/d according to material properties and process conditions helps stabilize flow and eliminate entry effects, resulting in more uniform extruded fibers membrane.
Concentricity The coaxial alignment among the dope layer inner diameter at the spinneret outlet and the bore tube inner and outer diameters. It affects wall-thickness uniformity and bubble point pressure.
Extrusion face geometry The foremost geometry of the spinneret, such as flat or micro-tapered. It influences draw-down and deformation after extrusion, especially important for the air-gap segment in dry-wet spinning.
Trustech hollow fiber spinneret 16hole spinning

The Advantages of Trustech Dual Layer Spinneret Trustech

Wet Spinning by Trustech 9 One shot multi-layer co-extrusion: A single extrusion precisely stacks a dense selective layer over a porous support layer, with controllable layer thickness and interfaces. No downstream lamination or coating is required, simplifying the process and improving layer stability.

Wet Spinning by Trustech 10 On demand material configuration for cost reduction: Use low cost, high volume resin for the support layer and only a small amount of high performance, higher cost material for the functional layer. Raw material costs drop by 30–50% while achieving high separation accuracy, high flux, and anti-fouling performance.

Wet Spinning by Trustech 11 Robust interfacial fusion without delamination: Leveraging 0.003 mm concentricity machining precision and refined flow path design, the dope streams form clear, stably fused interfaces within micron-scale channels, ensuring strong interlayer bonding with no delamination risk and superior long-term structural and performance stability.

Product Parameters

Brand

Trustech

Application

Dual layer

Material SUS304, SUS630, SUS316L Holes/Pack 1 or 4
Dope inlet Thread G1/8, BSP1/8, NPT1/8 Minimum membrane OD 1.3mm
Bore liquid inlet thread G1/8, BSP1/8, NPT1/8 Customize thread Yes
Precision ±0.002mm Concentricity 0.003mm
Design Conventional design Connections Standard
Viscosity application 1000-300000cp Roughness Ra0.2-0.8
Solvent DMAC, DMF, NMP Temperature 150℃

Suitable Materials

PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)

Structural Features

Dual layer dope spinneret is challenging to manufacture, requires high concentricity, and, when necessary, must withstand high temperatures and solvents such as DMAC and NMP.

We offer double material liquid hollow fiber membrane spinnerets used for producing composite membranes. The concentricity of these spinnerets are 0.003mm. The composite film covers a dense separation layer on the porous base film. The support layer and the separation layer use different materials, which makes it easy to obtain a separation membrane with a high separation function, high permeation flux, excellent resistance to pollution and an outstanding strength. We can also make films for specific functions using this process.

Conventional design
Conventional design
FCT design
FCT design

Common Specifications

No. General Specification Application Design Type Type
1 1.6/1.3/1.1/0.7/0.4 Dual layer Conventional design Single-aperture/ Multi-aperture
2 1.7/1.3/1.0/0.6/0.3 Dual layer Conventional design Single-aperture/ Multi-aperture
3 1.8/1.2/0.9/0.7/0.4 Dual layer Conventional design Single-aperture/ Multi-aperture
4 1.8/1.4/1.1/0.7/0.4 Dual layer Conventional design Single-aperture/ Multi-aperture
5 1.9/1.6/1.3/0.7/0.4 Dual layer Conventional design Single-aperture/ Multi-aperture
6 1.94/1.3/0.9/0.7/0.3 Dual layer Conventional design Single-aperture/ Multi-aperture
7 2.1/1.6/1.3/0.8/0.5 Dual layer Conventional design Single-aperture/ Multi-aperture
8 2.2/1.9/1.6/1.1/0.8 Dual layer Conventional design Single-aperture/ Multi-aperture

Customer Membrane Examples

Read More Cases
Wet Spinning by Trustech 14
COOPERATIONACHIEVEMENTS
Things we have accomplished
Trustech hollow fiber mambrane spinneret (2)
Trustech hollow fiber mambrane spinneret (2)

FAQ

1
What is the Dual Layer Membrane Spinning?
Dual layer membrane spinning is a process that, in a single co-extrusion step, simultaneously forms two different casting dopes into a composite structure of a dense selective layer and a porous support layer. It requires no post-coating or lamination, delivers high selectivity, high flux, and mechanical strength, and offers a cost advantage.


Company Information

With years of development, Shanghai Trustech Technology Development Co., Ltd. has demonstrated strong competitive edge in designing and manufacturing wet spinning in the industry. While cultivating its own R&D team, Shanghai Trustech Technology Development Co., Ltd. also actively cooperates with many research institutes. Shanghai Trustech Technology Development Co., Ltd. strive to provide customers with the best wet spinning. Inquire now!
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
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