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Leading Hollow Fiber Membrane Spinning Machine and Spinneret Manufacturer - Trustech

TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 1
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 2
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 3
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 4
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 1
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 2
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 3
TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 4

TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning

Thermally Induced Phase Separation (TIPS) spinneret, also known as a TIPS membrane spinning spinneret, is a critical precision component used in TIPS-based membrane and polymer fiber manufacturing. It precisely delivers and shapes a heated polymer–diluent mixture (such as PP, PE, PVDF, or PES blends dissolved in high-boiling-point diluents) through micro-engineered orifices and annular flow channels under controlled high-temperature and pressure conditions, enabling the continuous extrusion of uniform filaments or hollow fibers. The outlet geometries typically range from several tens of micrometers to several millimeters, depending on the required lumen diameter, membrane wall thickness, and balance between permeability and mechanical strength. After extrusion, controlled cooling or quenching induces phase separation and solidification, forming the desired porous membrane structure.
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    Working Principle

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 5 Melt delivery

    Polymers (e.g., PET, PA, PP) are heated in an extruder to a molten, viscous state.

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 6 Metering and pressurization

    The melt is precisely metered and fed into the spinneret assembly. Internal distribution channels are designed to deliver the melt uniformly and steadily to each capillary.

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 7 Shear and extrusion

    Under high pressure, the melt is forced through extremely small capillaries typically 0.28–1.5 mm in diameter. This imposes strong shear, orienting polymer chains to some extent along the flow direction.

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 8 Die swell (Barus effect)

    Upon exiting the capillary, elastic recovery causes the filament diameter to expand slightly.

    Trustech TIPS hollow fiber spinneret 8-hole
    Trustech hollow fiber spinneret 6-hole Spinning (2)
    Trustech hollow fiber spinneret price 02 (3)
    Trustech hollow fiber spinneret price 02 (3)

    Trustech Spinneret Key Design Elements Trustech

    These parameters are fundamental to spinneret design and directly determine the membrane's final performance

    Parameter

    Description

    Influence on membrane performance

    Flow channel (R) The runner for transporting, buffering, and distributing the dope and bore fluids. Different structures should be optimized according to material properties, viscosity, spinneret orifice size, and hole quantities to achieve optimal spinning performance.
    Annular gap width (d) The gap (thickness) of the dope flow channel. It primarily determines the hollow fiber wall thickness. Narrower gaps yield thinner walls and lower mass-transfer resistance, but may reduce mechanical strength.
    Bore tube outer diameter (d₁) The outer diameter of the central tube forming the inner wall of the annular gap. Together with the outer sleeve inner diameter, it defines the annular gap width.
    Outer sleeve inner diameter (d₂) The inner diameter of the spinneret outer sleeve forming the outer wall of the annular gap. Together with the bore tube outer diameter, it defines the annular gap width and the fiber outer diameter.
    Central tube inner diameter (d₃) The diameter of the bore fluid channel. It primarily determines the fiber inner diameter. The inner diameter affects membrane module packing density and the pressure drop of fluid inside the fiber.
    Length-to-gap ratio (L/d) The ratio of the flow channel length (L) to the annular gap width (d). It affects spinning stability. Designing an appropriate L/d according to material properties and process conditions helps stabilize flow and eliminate entry effects, resulting in more uniform extruded fibers membrane.
    Concentricity The coaxial alignment among the dope layer inner diameter at the spinneret outlet and the bore tube inner and outer diameters. It affects wall-thickness uniformity and bubble point pressure.
    Extrusion face geometry The foremost geometry of the spinneret, such as flat or micro-tapered. It influences draw-down and deformation after extrusion, especially important for the air-gap segment in dry-wet spinning.
    Trustech TIPS hollow fiber spinneret 8-hole 01

    The Advantages of Trustech TIPS Spinneret 

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 12 Uniform melt distribution and forming for high fiber consistency: Precision flow distribution and micro-capillary design ensure the high temperature melt is evenly delivered and steadily extruded across all orifices, reducing denier variation and off size defects, and improving product uniformity and yield.

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 13 Precise control of dimensions and cross sections, supporting multiple sizes and shapes: Micron-scale capillaries and optimized flow channels control shear and residence time, balancing extrusion stability with compensation for die swell (Barus effect), enabling accurate forming from tens of micrometers to millimeter-scale diameters in round or profiled cross-sections.

    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 14 High temperature, corrosion, and wear resistance for long life and low maintenance: Uses high temperature alloys/coatings and wear and corrosion resistant materials. The structure resists thermal shock and chemical attack, suitable for continuous high pressure operation with polymers such as PET, PP, PA, and PI, reducing downtime and total lifecycle cost.

    Product Parameters

    Brand

    Trustech

    Application

    TIPS/Melting

    Material SUS304, SUS630, SUS316L Holes/Pack 1-32 holes
    Dope inlet Thread G1/8, BSP1/8, NPT1/8 Minimum membrane OD 0.20mm
    Bore liquid inlet thread G1/8, BSP1/8, NPT1/8 Customize thread Yes
    Precision ±0.002mm Concentricity 0.003mm
    Design Conventional design/ FCT design Connections Standard
    Viscosity application 1000-500000cp Roughness Ra 0.4-0.8
    Solvent No Temperature 260℃

    Suitable Materials

    PET(Polyethylene Terephthalate), PP (Polypropylene), PA6( Polyamide 6 ), PE (Polyethylene), PLA (Polylactide),TPU (Thermoplastic Polyurethane), PPS (Polyphenylene Sulfide), PTT (Polytrimethylene Terephthalate), PBT (Polybutylene Terephthalate), PVA (Polyvinyl Alcohol ), PAN (Polyacrylonitrile ), PEEK (Polyether Ether Ketone), PVDF-HFP( Poly vinylidene fluoride-co-hexafluoropropylene)

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    Common Specifications

    No. General Specification Application Design Type Type
    1 1.4/0.8/0.6 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    2 1.5/0.9/0.6 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    3 1.6/1.0/0.6 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    4 1.8/1.1/0.5 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    5 1.9/1.2/0.6 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    6 2.0/1.0/0.7 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    7 3.1/1.8/1.5 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    8 3.1/1.8/1.5 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    9 3.2/2.2/1.8 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    10 3.3/1.1/0.9 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture
    11 3.4/2.4/2.0 TIPS/Melting Conventional design/ FCT design Single-aperture/ Multi-aperture

    Customer Membrane Examples

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    TIPS 8-hole Hollow Fiber Membrane Spinneret for High-Temperature Melt Spinning 16
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    Trustech hollow fiber mambrane spinneret (2)
    Trustech hollow fiber mambrane spinneret (2)

    FAQ

    1
    What is Melt Spun Ultrafilter Membrane Spinning?
    Melt-spun hollow fiber ultrafiltration membranes are produced by directly extruding thermoplastic polymers (e.g., PP, PE) into hollow fibers via melt spinning, and then creating a microporous structure through methods such as drawing or thermally induced phase separation. This yields solvent-free, environmentally friendly hollow fibers with ultrafiltration performance.
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