Product details of the fiber spinneret
Quick Detail
fiber spinneret is simple in design and convenient in construction. This product has been approved by an authoritative third party, including performance, durability and reliability. Trustech's fiber spinneret has a wide range of applications. Shanghai Trustech Technology Development Co., Ltd. advocates fiber spinneret to expand its industrial value.
Product Description
The fiber spinneret of Trustech has the following advantages, compared with similar products in the market.
Main structure and mechanism
Trustech Spinneret Key Design Elements Trustech
These parameters are fundamental to spinneret design and directly determine the membrane's final performance:
|
Parameter |
Description |
Influence on membrane performance |
| Flow channel (R) | The runner for transporting, buffering, and distributing the dope and bore fluids. | Different structures should be optimized according to material properties, viscosity, spinneret orifice size, and hole quantities to achieve optimal spinning performance. |
| Annular gap width (d) | The gap (thickness) of the dope flow channel. | It primarily determines the hollow fiber wall thickness. Narrower gaps yield thinner walls and lower mass-transfer resistance, but may reduce mechanical strength. |
| Bore tube outer diameter (d₁) | The outer diameter of the central tube forming the inner wall of the annular gap. | Together with the outer sleeve inner diameter, it defines the annular gap width. |
| Outer sleeve inner diameter (d₂) | The inner diameter of the spinneret outer sleeve forming the outer wall of the annular gap. | Together with the bore tube outer diameter, it defines the annular gap width and the fiber outer diameter. |
| Central tube inner diameter (d₃) | The diameter of the bore fluid channel. | It primarily determines the fiber inner diameter. The inner diameter affects membrane module packing density and the pressure drop of fluid inside the fiber. |
| Length-to-gap ratio (L/d) | The ratio of the flow channel length (L) to the annular gap width (d). | It affects spinning stability. Designing an appropriate L/d according to material properties and process conditions helps stabilize flow and eliminate entry effects, resulting in more uniform extruded fibers membrane. |
| Concentricity | The coaxial alignment among the dope layer inner diameter at the spinneret outlet and the bore tube inner and outer diameters. | It affects wall-thickness uniformity and bubble point pressure. |
| Extrusion face geometry | The foremost geometry of the spinneret, such as flat or micro-tapered. | It influences draw-down and deformation after extrusion, especially important for the air-gap segment in dry-wet spinning. |
The Advantages of Trustech FCT Spinneret Trustech
The spinneret design covers a wide dope viscosity range, offers strong versatility, high spinning stability, and effectively reduces issues such as filament breaks.
Product Parameters
|
Brand |
Trustech |
Application |
NIPS |
| Material | SUS304, SUS630, SUS316L | Holes/Pack | 1-32 |
| Dope inlet Thread | G1/8, BSP1/8, NPT1/8 | Minimum membrane OD | 0.20mm |
| Bore liquid inlet thread | G1/8, BSP1/8, NPT1/8 | Customize thread | Yes |
| Precision | ±0.002mm | Concentricity | 0.003mm |
| Design | FCT design | Connections | Standard |
| Viscosity application | 1000-300000cp | Roughness | Ra0.2-0.8 |
| Solvent | DMAC, DMF, NMP | Temperature | 150℃ |
Suitable Materials
PVDF (Polyvinylidene Fluoride), CA (cellulose acetate), PVC (Polyvinyl chloride), PES (Polyethersulfone), PSF/PSU (Polysulfone), PA (Nylon, Polyamide), PAN (polyacrylonitrile)
FCT Design
We can offer FCT designs that allow the spinneret core to be removed, replacing conventional designs where each spinneret hole cannot be independently replaced or disassembled. If one hole has a quality issue, the entire spinneret traditionally needs repair or scrapping. Our FCT spinnerets are independently designed so each hole can be individually replaced if needed. The FCT 6th-generation spinneret enables independent on/off control of the dope feed for each spinneret core, and the 8th-generation FCT spinneret cores can be changed online within a few minute down to 50 seconds when problems occur,to ensure continuous production without downtime.
Common Specifications
| No. | General Specification | Application | Design Type | Type |
| 1 | 0.35/0.19/0.13 | NIPS | FCT design | Single-aperture/ Multi-aperture |
| 2 | 0.40/0.19/0.13 | NIPS | FCT design | Single-aperture/ Multi-aperture |
| 3 | 0.5/0.28/0.15 | NIPS | FCT design | Single-aperture/ Multi-aperture |
| 4 | 0.6/0.4/0.2 | NIPS | FCT design | Single-aperture/ Multi-aperture |
| 5 | 0.8/0.4/0.2 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 6 | 1.3/0.7/0.4 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 7 | 1.4/0.8/0.6 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 8 | 1.5/0.9/0.6 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 9 | 1.6/1.0/0.6 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 10 | 1.8/1.1/0.5 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 11 | 1.9/1.2/0.6 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 12 | 2.0/1.0/0.7 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 13 | 3.1/1.8/1.5 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 14 | 3.1/1.8/1.5 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 15 | 3.2/2.2/1.8 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 16 | 3.3/1.1/0.9 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
| 17 | 3.4/2.4/2.0 | NIPS | Conventional design/ FCT design | Single-aperture/ Multi-aperture |
Customer Membrane Examples
FAQ
Company Advantages
Shanghai Trustech Technology Development Co., Ltd. is a comprehensive enterprise. We mainly focus on the production, processing and sales of Spinning Machine,Hollow Fiber Spinneret,Gear Metering Pump. Trustech always puts customers first and exerts ourselves to provide sincere services. With the corporate spirit, we strive to be truth-seeking, practical and aggressive and we keep pace with the times. We value communications with customers and our promises to them. We are committed to providing high-quality products and personalized services. A number of highly skilled and experienced engineers who have accumulated rich industry experience lay a solid foundation for our development. Trustech is committed to providing customers with high-quality Spinning Machine,Hollow Fiber Spinneret,Gear Metering Pump as well as one-stop, comprehensive and efficient solutions.
If you have needs for purchasing our products in bulk, please contact our official customer service personnel.
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